Production Guide

Default Production and Processing Standards

For the tolerances you have not specifically marked, for different processing methods, Leanplans will carry out production and processing in accordance with the tolerances described in the following text.

一、CNC Machining

The limit deviation of linear dimensions is selected as grade M by default for implementation:

Table 1.1 Numerical values of limit deviations for linear dimensions (mm)(GB/T 1804-2000)

Tolerance Grade Size Segmentation(mm)
0.5~3 >3~6 >6~30 >30~120 >120~400 >400~1000 >1000~2000 >2000~4000
f ±0.05 ±0.05 ±0.10 ±0.15 ±0.20 ±0.30 ±0.50 —-
m ±0.10 ±0.10 ±0.20 ±0.30 ±0.50 ±0.80 ±1.20 ±2.00
c ±0.20 ±0.30 ±0.50 ±0.80 ±1.20 ±2.00 ±3.00 ±4.00
v —- ±0.50 ±1.00 ±1.50 ±2.50 ±4.00 ±6.00 ±8.00

The limit deviation of angular dimensions is selected as grade M by default for implementation:

Table 1.2 Numerical values of limit deviations for angular dimensions (mm)(GB/T 1804-2000)

Tolerance Grade Size Segmentation(mm)
  ≤10 >10~50 >50~120 >120~400 >400
f ±1° ±30′ ±20′ ±10′ ±5′
m ±1° ±30′ ±20′ ±10′ ±5′
c ±1°30′ ±1° ±30′ ±15′ ±10′
v ±3° ±2° ±1° ±30′ ±20′
Note: The length of the angular dimension is determined based on the reference length of the angle (generally the length of the shorter side), and for the cone angle, it is determined based on the length of the generatrix of the cone. 

The limit deviation of fillet radius and chamfer height dimensions is selected as grade M by default for implementation:

Table 1.3 Numerical values of limit deviations for fillet radius and chamfer height dimensions(mm)(GB/T 1804-2000)

Tolerance Grade Size Segmentation(mm)
0.5~3 >3~6 >6~30 >30
f ±0.20 ±0.50 ±1.00 ±2.00
m ±0.20 ±0.50 ±1.00 ±2.00
c ±0.40 ±1.00 ±2.00 ±4.00
v ±0.40 ±1.00 ±2.00 ±4.00

The standard tolerance of processing accuracy is selected as grade T12 by default:

Table 1.4 GB/T 1804-2000 IT4-TI18 Tolerance data

Basic size Tolerance value
IT4 IT5 IT6 IT7 IT8 IT9 IT10 IT11 IT12 IT13 IT14 IT15 IT16 IT17 IT18
μm mm
3 3 4 6 10 14 25 40 60 0.10 0.14 0.25 0.40 0.60 1.0 1.4
3 6 4 5 8 12 18 30 48 75 0.12 0.18 0.30 0.48 0.75 1.2 1.8
6 10 4 6 9 15 22 36 58 90 0.15 0.22 0.36 0.58 0.90 1.5 2.2
10 18 5 8 11 18 27 43 70 110 0.18 0.27 0.43 0.70 1.10 1.8 2.7
18 30 6 9 13 21 33 52 84 130 0.21 0.33 0.52 0.84 1.30 2.1 3.3
30 50 7 11 16 25 39 62 100 160 0.25 0.39 0.62 1.00 1.60 2.5 3.9
50 80 8 13 19 30 46 74 120 190 0.30 0.46 0.74 1.20 1.90 3.0 4.6
80 120 10 15 22 35 54 87 140 220 0.35 0.54 0.87 1.40 2.20 3.5 5.4
120 180 12 18 25 40 63 100 160 250 0.40 0.63 1.00 1.60 2.50 4.0 6.3
180 250 14 20 29 46 72 115 185 290 0.46 0.72 1.15 1.85 2.90 4.6 7.2
250 315 16 23 32 52 81 130 210 320 0.52 0.81 1.30 2.10 3.20 5.2 8.1
315 400 18 25 36 57 89 140 230 360 0.57 0.89 1.40 2.30 3.60 5.7 8.9
400 500 20 27 40 63 97 155 250 400 0.63 0.97 1.55 2.50 4.00 6.3 9.7

The unnoted tolerance of straightness and flatness is selected as grade K by default for implementation:

Table 1.5 Unnoted tolerance values of straightness and flatness (mm)(GB/T1184-1996)

Tolerance Grade The range of the basic length of straightness and flatness
~10 >10~30 >30~100 >100~300 >300~1000 >1000~3000
H 0.02 0.05 0.1 0.2 0.3 0.1
K 0.05 0.1 0.2 0.4 0.6 0.8
L 0.1 0.2 0.4 0.8 1.2 1.6

The unnoted tolerance of perpendicularity is selected as grade K by default for implementation: 

Table 1.6 Unnoted tolerance values of perpendicularity(mm)(GB/T1184-1996)

Tolerance Grade The range of the basic length of the short side for perpendicularity tolerance
~100 >100~300 >300~1000 >1000~3000
H 0.2 0.3 0.4 0.5
K 0.4 0.6 0.8 1.0
L 0.5 1.0 1.5 2.0

The unnoted tolerance of circular runout is selected as grade K by default for implementation:

Table 1.7 Unnoted tolerance values of circular runout(mm)(GB/T1184-1996)

Tolerance Grade Table 1.8 Unnoted Tolerance of Concentricity and Symmetry
H 0.1
K 0.2
L 0.3

The unnoted tolerance of concentricity and symmetry is implemented by default as per Table 1.8:

Table 1.8 Unnoted Tolerance of Concentricity and Symmetry(mm)(GB/T 1184-1996)

“Principal parameter” D、B、L ≤1 >1~3 >3~6 >6~10 >10~18 >18~30 >30~50 >50~120 >120~250
Tolerance value(H) 0.04 0.06 0.08 0.1 0.12 0.15 0.2 0.25 0.3
Principal parameter D、B、L ≤250~500 >500~800 >800~1250 >1250~2000 >2000~3150 >3150~5000 >5000~8000 >8000~10000  
Tolerance value(H) 0.4 0.5 0.6 0.8 1 1.2 1.5 2  

The unnoted tolerance of symmetry of keyway is implemented by default as per Table 1.9:

Table 1.9 Unnoted Tolerance of Symmetry of Keyway(mm)(GB/T 1184-1996)

Width of keyway >1~3 >3~6 >6~10 >10~18 >18~30 >30~50 >50~120 >120~250
Tolerance value 0.02 0.025 0.03 0.04 0.05 0.06 0.08 0.1

The unnoted positional tolerance of screw holes and through holes for bolts is implemented by default as per Table 1.10:

Table 1.10 Unnoted Positional Tolerance of Screw Holes and Through Holes for Bolts(mm)(GB/T 1184-1996)

Diameter of bolt M4 M5 M6 M8 M10 M12 M16 M20 M24
Through-hole 0.5 0.5 0.6 1 1 1.5 1.5 2 2
Threaded hole 0.25 0.25 0.3 0.5 0.5 0.75 0.75 1 1
Diameter of bolt M30 M36 M42 M48 M56 M64 M72 M80 M90
Through-hole 3 3 3 4 6 6 6 6 6
Threaded hole 1.5 1.5 1.5 2 3 3 3 3 3

If surface roughness is not specified, the default is to follow Table 1.11:

Table 1.11 Unnoted Surface roughness

Position Surface roughness
Threaded through holes, long holes and holes with twist or drill points Ra≤25μm
Retracting groove, lubricating groove, thread, thread retracting groove, wedge key and keyway Ra≤3.2μm
Inner rounding (chamfering) The fine surface attached to it is the same
Outer rounding (chamfering) The rough surface attached to it is the same

No tolerances are noted for linear dimensions and shape positions of welded parts, and the default is to follow Table 1.12:

Tbale 1.12 Unnoted tolerances for linear dimensions and geometrical tolerances of welded components (mm)(JB/T 5000.3-1998)

Tolerance Grade Size Segmentation
>30~120 >120~400 >400~1000 >1000~2000 >2000~4000 >4000~8000 >8000~12000 >12000~16000
Dimensional deviation(B) ±2 ±2 ±3 ±4 ±5 ±8 ±10 ±12
Form and position tolerance(F) 1 1.5 3 4.5 6 8 10 12

The unnoted tolerance of the angle of welded components is implemented by default as per Table 1.13: 

Table 1.13 Unnoted Tolerance of Angles of Welded Components(mm)(JB/T 5000.3-1998)

Tolerance Grade Size Segmentation(Short side length)
≤315 >315~1000 >1000 ≤315 >315~1000 >1000
Deviation Deviation
B ±15′ ±30′ ±20′ ±13 ±9 ±6

二、Sheet metal

Refer to international standards: ISO 2768, national standards: GB/T 1184-1996, GB/T 1804-2000. And the data provided by existing production suppliers (that is, the conventional accuracy that can be achieved by processing), formulate the unnoted tolerance standard for the processing accuracy of sheet metal parts, and stipulate the tolerance grade and limit deviation values of the general tolerance of the tolerance dimensions that are not noted.

Table 2.1 Limit deviation values of unnoted linear dimensions (mm)

Types Segmentation of basic dimensions
0~30 >30~120 >120~400 >400~1000 >1000~2000 >2000~4000
Bending ±0.2 ±0.3 ±0.5 ±1.5 ±3 ±4
Weld ±0.5 ±0.8 ±1.2 ±3 ±5 ±6

Note: All clearance dimensions are subject to positive tolerances; the external dimensions are subject to negative tolerances.

Table 2.2 Limit deviation values of unnoted fillet radius and chamfer height dimensions(mm)

Types Segmentation of basic dimensions
0.5~3 >3~6 >6~30 >30
Bending ±0.4 ±1 ±2 ±4
Weld ±0.6 ±1.5 ±3.5 ±6

Note: All hole dimensions are subject to positive tolerances.

Table 2.3 Limit deviation values of unnoted angular dimensions(mm)

Types Segmentation of basic dimensions
0~10 >10~50 >50~120 >120~400 >400
Bending ±1º30ˊ ±1º ±1º ±30ˊ ±20ˊ
Weld ±3º ±2º ±1º ±30ˊ ±20ˊ

Table 2.4 Limit deviation values of unnoted center distance dimensions of holes(mm)

Types Segmentation of basic dimensions
0~50 >50~100 >100~200 >200~400 >400~1000 >1000
Bending ±0.3 ±0.3 ±0.4 ±0.4 ±0.5 ±1
Weld ±0.5 ±0.6 ±0.7 ±0.8 ±0.9 ±1.2

Table 2.5 Unnoted Tolerance Values of Straightness and Flatness(mm)

Types Segmentation of basic dimensions
0~100 >100~500 >500~1000 >1000~2000 >2000~3000 >3000
Bending ±0.2 ±0.5 ±2 ±3 ±4 ±5
Weld ±0.2 ±0.5 ±3 ±5 ±6 ±8

Table 2.6 Unnoted Tolerance Values of Parallelism(mm)

Types Segmentation of basic dimensions
0~100 >100~250 >250~400 >400~1000 >1000~2000 >2000
Bending ±0.4 ±0.6 ±0.8 ±1 ±2 ±3
Weld ±0.6 ±1 ±1.5 ±3 ±4 ±5

Table 2.7 Tolerance Requirements for Basic Material Thickness(mm)

Nominal thickness Allowable thickness deviation  
  general precisionPT.A high precisionPT.B  
  Nominal width ≤1199  
  ≤1200 >1200~1500 >1500 ≤1200 >1200~1500 >1500
≤0.4 ±0.04 ±0.05 ±0.06 ±0.025 ±0.035 ±0.045
>0.4~0.6 ±0.05 ±0.06 ±0.07 ±0.035 ±0.045 ±0.05
>0.6~0.8 ±0.06 ±0.07 ±0.08 ±0.040 ±0.050 ±0.05
>0.8~1.0 ±0.07 ±0.08 ±0.09 ±0.045 ±0.060 ±0.06
>1.0~1.2 ±0.08 ±0.09 ±0.10 ±0.055 ±0.070 ±0.07
>1.2~1.6 ±0.10 ±0.11 ±0.11 ±0.070 ±0.080 ±0.08
>1.6~2.0 ±0.12 ±0.13 ±0.13 ±0.080 ±0.090 ±0.09
>2.0~2.5 ±0.14 ±0.15 ±0.15 ±0.10 ±0.11 ±0.11
>2.5~3.0 ±0.16 ±0.17 ±0.17 ±0.11 ±0.12 ±0.12
>3.0~4.0 ±0.17 ±0.19 ±0.19 ±0.14 ±0.15 ±0.15

Table 2.8 Tolerance of Angle Steel (mm)

Angle steel number Side width b/mm Side thicknessd/mm Length/m
2~5.6 ±0.8 ±0.4 4~12
6.3~9 ±1.2 ±0.6 4~12
10~14 ±1.8 ±0.7 4~19
16~20 ±2.5 ±1.0 6~19

Table 2.9 Tolerance of Square Tube Materials (mm)

Category Tolerance
Thickness of square pipe material ≤±0.3mm

三、 3D Printing

3D printing is implemented by default as per Table 4.1:

Table 3.1 Dimensions and Tolerances of 3D Printing (mm)

Materials Minimum detail Minimum thickness Highest precision
Imported resin 0.3mm 0.8mm 0.1mm
Translucent photosensitive resin 0.3mm 0.8mm 0.2mm
Transparent photosensitive resin 0.3mm 0.8mm 0.2mm
Nylon 0.3mm 0.6mm 0.1mm
Nylon + glass fiber 0.3mm 0.6mm 0.1mm

Default inspection description

For those cases where you have not specifically requested quality inspection, for different processing methods, Lepu Zhizao will adopt the following default quality inspection procedures: During the processing of components, there will be dedicated personnel to conduct production inspections; after the processing of components is completed, for small batches (quantity less than or equal to 50 pieces), 100% of the orders will be inspected fully, and for large batches of orders, spot checks will be conducted, and the spot check rate is not less than 10%. Only qualified parts will be delivered from the factory.

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