For the tolerances you have not specifically marked, for different processing methods, Leanplans will carry out production and processing in accordance with the tolerances described in the following text.
一、CNC Machining
Table 1.1 Numerical values of limit deviations for linear dimensions (mm)(GB/T 1804-2000)
Tolerance Grade | Size Segmentation(mm) | |||||||
0.5~3 | >3~6 | >6~30 | >30~120 | >120~400 | >400~1000 | >1000~2000 | >2000~4000 | |
f | ±0.05 | ±0.05 | ±0.10 | ±0.15 | ±0.20 | ±0.30 | ±0.50 | —- |
m | ±0.10 | ±0.10 | ±0.20 | ±0.30 | ±0.50 | ±0.80 | ±1.20 | ±2.00 |
c | ±0.20 | ±0.30 | ±0.50 | ±0.80 | ±1.20 | ±2.00 | ±3.00 | ±4.00 |
v | —- | ±0.50 | ±1.00 | ±1.50 | ±2.50 | ±4.00 | ±6.00 | ±8.00 |
The limit deviation of angular dimensions is selected as grade M by default for implementation:
Table 1.2 Numerical values of limit deviations for angular dimensions (mm)(GB/T 1804-2000)
Tolerance Grade | Size Segmentation(mm) | ||||
≤10 | >10~50 | >50~120 | >120~400 | >400 | |
f | ±1° | ±30′ | ±20′ | ±10′ | ±5′ |
m | ±1° | ±30′ | ±20′ | ±10′ | ±5′ |
c | ±1°30′ | ±1° | ±30′ | ±15′ | ±10′ |
v | ±3° | ±2° | ±1° | ±30′ | ±20′ |
Note: The length of the angular dimension is determined based on the reference length of the angle (generally the length of the shorter side), and for the cone angle, it is determined based on the length of the generatrix of the cone. |
The limit deviation of fillet radius and chamfer height dimensions is selected as grade M by default for implementation:
Table 1.3 Numerical values of limit deviations for fillet radius and chamfer height dimensions(mm)(GB/T 1804-2000)
Tolerance Grade | Size Segmentation(mm) | |||
0.5~3 | >3~6 | >6~30 | >30 | |
f | ±0.20 | ±0.50 | ±1.00 | ±2.00 |
m | ±0.20 | ±0.50 | ±1.00 | ±2.00 |
c | ±0.40 | ±1.00 | ±2.00 | ±4.00 |
v | ±0.40 | ±1.00 | ±2.00 | ±4.00 |
The standard tolerance of processing accuracy is selected as grade T12 by default:
Table 1.4 GB/T 1804-2000 IT4-TI18 Tolerance data
Basic size | Tolerance value | |||||||||||||||
IT4 | IT5 | IT6 | IT7 | IT8 | IT9 | IT10 | IT11 | IT12 | IT13 | IT14 | IT15 | IT16 | IT17 | IT18 | ||
> | ≤ | μm | mm | |||||||||||||
– | 3 | 3 | 4 | 6 | 10 | 14 | 25 | 40 | 60 | 0.10 | 0.14 | 0.25 | 0.40 | 0.60 | 1.0 | 1.4 |
3 | 6 | 4 | 5 | 8 | 12 | 18 | 30 | 48 | 75 | 0.12 | 0.18 | 0.30 | 0.48 | 0.75 | 1.2 | 1.8 |
6 | 10 | 4 | 6 | 9 | 15 | 22 | 36 | 58 | 90 | 0.15 | 0.22 | 0.36 | 0.58 | 0.90 | 1.5 | 2.2 |
10 | 18 | 5 | 8 | 11 | 18 | 27 | 43 | 70 | 110 | 0.18 | 0.27 | 0.43 | 0.70 | 1.10 | 1.8 | 2.7 |
18 | 30 | 6 | 9 | 13 | 21 | 33 | 52 | 84 | 130 | 0.21 | 0.33 | 0.52 | 0.84 | 1.30 | 2.1 | 3.3 |
30 | 50 | 7 | 11 | 16 | 25 | 39 | 62 | 100 | 160 | 0.25 | 0.39 | 0.62 | 1.00 | 1.60 | 2.5 | 3.9 |
50 | 80 | 8 | 13 | 19 | 30 | 46 | 74 | 120 | 190 | 0.30 | 0.46 | 0.74 | 1.20 | 1.90 | 3.0 | 4.6 |
80 | 120 | 10 | 15 | 22 | 35 | 54 | 87 | 140 | 220 | 0.35 | 0.54 | 0.87 | 1.40 | 2.20 | 3.5 | 5.4 |
120 | 180 | 12 | 18 | 25 | 40 | 63 | 100 | 160 | 250 | 0.40 | 0.63 | 1.00 | 1.60 | 2.50 | 4.0 | 6.3 |
180 | 250 | 14 | 20 | 29 | 46 | 72 | 115 | 185 | 290 | 0.46 | 0.72 | 1.15 | 1.85 | 2.90 | 4.6 | 7.2 |
250 | 315 | 16 | 23 | 32 | 52 | 81 | 130 | 210 | 320 | 0.52 | 0.81 | 1.30 | 2.10 | 3.20 | 5.2 | 8.1 |
315 | 400 | 18 | 25 | 36 | 57 | 89 | 140 | 230 | 360 | 0.57 | 0.89 | 1.40 | 2.30 | 3.60 | 5.7 | 8.9 |
400 | 500 | 20 | 27 | 40 | 63 | 97 | 155 | 250 | 400 | 0.63 | 0.97 | 1.55 | 2.50 | 4.00 | 6.3 | 9.7 |
The unnoted tolerance of straightness and flatness is selected as grade K by default for implementation:
Table 1.5 Unnoted tolerance values of straightness and flatness (mm)(GB/T1184-1996)
Tolerance Grade | The range of the basic length of straightness and flatness | |||||
~10 | >10~30 | >30~100 | >100~300 | >300~1000 | >1000~3000 | |
H | 0.02 | 0.05 | 0.1 | 0.2 | 0.3 | 0.1 |
K | 0.05 | 0.1 | 0.2 | 0.4 | 0.6 | 0.8 |
L | 0.1 | 0.2 | 0.4 | 0.8 | 1.2 | 1.6 |
The unnoted tolerance of perpendicularity is selected as grade K by default for implementation:
Table 1.6 Unnoted tolerance values of perpendicularity(mm)(GB/T1184-1996)
Tolerance Grade | The range of the basic length of the short side for perpendicularity tolerance | |||
~100 | >100~300 | >300~1000 | >1000~3000 | |
H | 0.2 | 0.3 | 0.4 | 0.5 |
K | 0.4 | 0.6 | 0.8 | 1.0 |
L | 0.5 | 1.0 | 1.5 | 2.0 |
The unnoted tolerance of circular runout is selected as grade K by default for implementation:
Table 1.7 Unnoted tolerance values of circular runout(mm)(GB/T1184-1996)
Tolerance Grade | Table 1.8 Unnoted Tolerance of Concentricity and Symmetry |
H | 0.1 |
K | 0.2 |
L | 0.3 |
The unnoted tolerance of concentricity and symmetry is implemented by default as per Table 1.8:
Table 1.8 Unnoted Tolerance of Concentricity and Symmetry(mm)(GB/T 1184-1996)
“Principal parameter” D、B、L | ≤1 | >1~3 | >3~6 | >6~10 | >10~18 | >18~30 | >30~50 | >50~120 | >120~250 |
Tolerance value(H) | 0.04 | 0.06 | 0.08 | 0.1 | 0.12 | 0.15 | 0.2 | 0.25 | 0.3 |
Principal parameter D、B、L | ≤250~500 | >500~800 | >800~1250 | >1250~2000 | >2000~3150 | >3150~5000 | >5000~8000 | >8000~10000 | |
Tolerance value(H) | 0.4 | 0.5 | 0.6 | 0.8 | 1 | 1.2 | 1.5 | 2 |
The unnoted tolerance of symmetry of keyway is implemented by default as per Table 1.9:
Table 1.9 Unnoted Tolerance of Symmetry of Keyway(mm)(GB/T 1184-1996)
Width of keyway | >1~3 | >3~6 | >6~10 | >10~18 | >18~30 | >30~50 | >50~120 | >120~250 |
Tolerance value | 0.02 | 0.025 | 0.03 | 0.04 | 0.05 | 0.06 | 0.08 | 0.1 |
The unnoted positional tolerance of screw holes and through holes for bolts is implemented by default as per Table 1.10:
Table 1.10 Unnoted Positional Tolerance of Screw Holes and Through Holes for Bolts(mm)(GB/T 1184-1996)
Diameter of bolt | M4 | M5 | M6 | M8 | M10 | M12 | M16 | M20 | M24 |
Through-hole | 0.5 | 0.5 | 0.6 | 1 | 1 | 1.5 | 1.5 | 2 | 2 |
Threaded hole | 0.25 | 0.25 | 0.3 | 0.5 | 0.5 | 0.75 | 0.75 | 1 | 1 |
Diameter of bolt | M30 | M36 | M42 | M48 | M56 | M64 | M72 | M80 | M90 |
Through-hole | 3 | 3 | 3 | 4 | 6 | 6 | 6 | 6 | 6 |
Threaded hole | 1.5 | 1.5 | 1.5 | 2 | 3 | 3 | 3 | 3 | 3 |
If surface roughness is not specified, the default is to follow Table 1.11:
Table 1.11 Unnoted Surface roughness
Position | Surface roughness |
Threaded through holes, long holes and holes with twist or drill points | Ra≤25μm |
Retracting groove, lubricating groove, thread, thread retracting groove, wedge key and keyway | Ra≤3.2μm |
Inner rounding (chamfering) | The fine surface attached to it is the same |
Outer rounding (chamfering) | The rough surface attached to it is the same |
No tolerances are noted for linear dimensions and shape positions of welded parts, and the default is to follow Table 1.12:
Tbale 1.12 Unnoted tolerances for linear dimensions and geometrical tolerances of welded components (mm)(JB/T 5000.3-1998)
Tolerance Grade | Size Segmentation | |||||||
>30~120 | >120~400 | >400~1000 | >1000~2000 | >2000~4000 | >4000~8000 | >8000~12000 | >12000~16000 | |
Dimensional deviation(B) | ±2 | ±2 | ±3 | ±4 | ±5 | ±8 | ±10 | ±12 |
Form and position tolerance(F) | 1 | 1.5 | 3 | 4.5 | 6 | 8 | 10 | 12 |
The unnoted tolerance of the angle of welded components is implemented by default as per Table 1.13:
Table 1.13 Unnoted Tolerance of Angles of Welded Components(mm)(JB/T 5000.3-1998)
Tolerance Grade | Size Segmentation(Short side length) | |||||
≤315 | >315~1000 | >1000 | ≤315 | >315~1000 | >1000 | |
Deviation | Deviation | |||||
B | ±15′ | ±30′ | ±20′ | ±13 | ±9 | ±6 |
二、Sheet metal
Refer to international standards: ISO 2768, national standards: GB/T 1184-1996, GB/T 1804-2000. And the data provided by existing production suppliers (that is, the conventional accuracy that can be achieved by processing), formulate the unnoted tolerance standard for the processing accuracy of sheet metal parts, and stipulate the tolerance grade and limit deviation values of the general tolerance of the tolerance dimensions that are not noted.
Table 2.1 Limit deviation values of unnoted linear dimensions (mm)
Types | Segmentation of basic dimensions | |||||
0~30 | >30~120 | >120~400 | >400~1000 | >1000~2000 | >2000~4000 | |
Bending | ±0.2 | ±0.3 | ±0.5 | ±1.5 | ±3 | ±4 |
Weld | ±0.5 | ±0.8 | ±1.2 | ±3 | ±5 | ±6 |
Note: All clearance dimensions are subject to positive tolerances; the external dimensions are subject to negative tolerances.
Table 2.2 Limit deviation values of unnoted fillet radius and chamfer height dimensions(mm)
Types | Segmentation of basic dimensions | |||
0.5~3 | >3~6 | >6~30 | >30 | |
Bending | ±0.4 | ±1 | ±2 | ±4 |
Weld | ±0.6 | ±1.5 | ±3.5 | ±6 |
Note: All hole dimensions are subject to positive tolerances.
Table 2.3 Limit deviation values of unnoted angular dimensions(mm)
Types | Segmentation of basic dimensions | ||||
0~10 | >10~50 | >50~120 | >120~400 | >400 | |
Bending | ±1º30ˊ | ±1º | ±1º | ±30ˊ | ±20ˊ |
Weld | ±3º | ±2º | ±1º | ±30ˊ | ±20ˊ |
Table 2.4 Limit deviation values of unnoted center distance dimensions of holes(mm)
Types | Segmentation of basic dimensions | |||||
0~50 | >50~100 | >100~200 | >200~400 | >400~1000 | >1000 | |
Bending | ±0.3 | ±0.3 | ±0.4 | ±0.4 | ±0.5 | ±1 |
Weld | ±0.5 | ±0.6 | ±0.7 | ±0.8 | ±0.9 | ±1.2 |
Table 2.5 Unnoted Tolerance Values of Straightness and Flatness(mm)
Types | Segmentation of basic dimensions | |||||
0~100 | >100~500 | >500~1000 | >1000~2000 | >2000~3000 | >3000 | |
Bending | ±0.2 | ±0.5 | ±2 | ±3 | ±4 | ±5 |
Weld | ±0.2 | ±0.5 | ±3 | ±5 | ±6 | ±8 |
Table 2.6 Unnoted Tolerance Values of Parallelism(mm)
Types | Segmentation of basic dimensions | |||||
0~100 | >100~250 | >250~400 | >400~1000 | >1000~2000 | >2000 | |
Bending | ±0.4 | ±0.6 | ±0.8 | ±1 | ±2 | ±3 |
Weld | ±0.6 | ±1 | ±1.5 | ±3 | ±4 | ±5 |
Table 2.7 Tolerance Requirements for Basic Material Thickness(mm)
Nominal thickness | Allowable thickness deviation | |||||
general precisionPT.A | high precisionPT.B | |||||
Nominal width | ≤1199 | |||||
≤1200 | >1200~1500 | >1500 | ≤1200 | >1200~1500 | >1500 | |
≤0.4 | ±0.04 | ±0.05 | ±0.06 | ±0.025 | ±0.035 | ±0.045 |
>0.4~0.6 | ±0.05 | ±0.06 | ±0.07 | ±0.035 | ±0.045 | ±0.05 |
>0.6~0.8 | ±0.06 | ±0.07 | ±0.08 | ±0.040 | ±0.050 | ±0.05 |
>0.8~1.0 | ±0.07 | ±0.08 | ±0.09 | ±0.045 | ±0.060 | ±0.06 |
>1.0~1.2 | ±0.08 | ±0.09 | ±0.10 | ±0.055 | ±0.070 | ±0.07 |
>1.2~1.6 | ±0.10 | ±0.11 | ±0.11 | ±0.070 | ±0.080 | ±0.08 |
>1.6~2.0 | ±0.12 | ±0.13 | ±0.13 | ±0.080 | ±0.090 | ±0.09 |
>2.0~2.5 | ±0.14 | ±0.15 | ±0.15 | ±0.10 | ±0.11 | ±0.11 |
>2.5~3.0 | ±0.16 | ±0.17 | ±0.17 | ±0.11 | ±0.12 | ±0.12 |
>3.0~4.0 | ±0.17 | ±0.19 | ±0.19 | ±0.14 | ±0.15 | ±0.15 |
Table 2.8 Tolerance of Angle Steel (mm)
Angle steel number | Side width b/mm | Side thicknessd/mm | Length/m |
2~5.6 | ±0.8 | ±0.4 | 4~12 |
6.3~9 | ±1.2 | ±0.6 | 4~12 |
10~14 | ±1.8 | ±0.7 | 4~19 |
16~20 | ±2.5 | ±1.0 | 6~19 |
Table 2.9 Tolerance of Square Tube Materials (mm)
Category | Tolerance |
Thickness of square pipe material | ≤±0.3mm |
三、 3D Printing
3D printing is implemented by default as per Table 4.1:
Table 3.1 Dimensions and Tolerances of 3D Printing (mm)
Materials | Minimum detail | Minimum thickness | Highest precision |
Imported resin | 0.3mm | 0.8mm | 0.1mm |
Translucent photosensitive resin | 0.3mm | 0.8mm | 0.2mm |
Transparent photosensitive resin | 0.3mm | 0.8mm | 0.2mm |
Nylon | 0.3mm | 0.6mm | 0.1mm |
Nylon + glass fiber | 0.3mm | 0.6mm | 0.1mm |
For those cases where you have not specifically requested quality inspection, for different processing methods, Lepu Zhizao will adopt the following default quality inspection procedures: During the processing of components, there will be dedicated personnel to conduct production inspections; after the processing of components is completed, for small batches (quantity less than or equal to 50 pieces), 100% of the orders will be inspected fully, and for large batches of orders, spot checks will be conducted, and the spot check rate is not less than 10%. Only qualified parts will be delivered from the factory.